Dry Ice Blasting Applications:

Nonwoven Die Cleaning

A safer and more effective method for removing polymer buildup from production dies. Easily remove polymer buildup from the holes in the spinnerets or dies.

Manufacturers of polymer nonwoven products are increasing production rates with dry ice blasting. Regardless of the manufacturing method, spunbond, melt-blown, wet-laid, or needle-punch, cleaning is an integral part of maintaining and improving product quality and productivity.

Traditional cleaning methods of a melt-blown die can take many hours and multiple shifts. Cleaning with Cold Jet’s dry ice MicroParticles is measured in only minutes depending on the size of the die. This significantly reduces production downtime.

Industry:

Application:


SPECIFIC USE CASES

Dry ice blasting effectively removes various polymers (PP, PET, TPU, PA, PE, PC, PS, etc.) from dies utilized to manufacture a variety of nonwoven products

  • Facemask media
  • Medical wipes and fabrics
  • Automotive acoustical panels
  • Baby and child hygiene
  • Sanitary products
  • Filtration media
  • Oil absorbents
  • Battery separators
  • Barrier fabrics
  • Apparel
  • Coffee filters
  • Dual texture wipes
  • +More

Benefits of Dry Ice Blasting

The dry ice blasting process brings a variety of advantages over traditional cleaning methods.

The process is non-abrasive and extends the asset life of the die. With dry ice, there is no longer a need to manually drill out die holes or scrape off excess polymer. Dry ice blasting is a dry process and does not require water or ultrasonic tank cleaning and does not produce secondary waste. It is also environmentally friendly and eliminates the use of chemicals.

 

  • Improve productivity of production lines
  • Improve product quality and decrease scrap rates
  • Reduce production downtime
  • Prolong equipment lifeSignificantly reduce replacement costs
  • Eliminate harmful and caustic chemicals
  • No secondary waste streams
  • Environmentally responsible

Case Studies

Dry ice blasting is improving our customers’ organizations

  • Plastics & Composites

    A polymer nonwoven fiber manufacturer significantly increased production capacity

    Learn More

Testimonials

See what other Cold Jet customers are saying

We have reduced cleaning time by 98% with dry ice blasting. Die cleaning previously took 10-20 hours to clean polypropylene from a 600mm melt-blown die spinneret holes. By utilizing Cold Jet’s MicroParticle dry ice, we clean the mold in 12 to 20 minutes.

Production Manager
Tianjin RENYI Industrial Co., Ltd.
1 / 1

We’re here to help.

Interested, but not sure where to start?

Contact us today to learn more about dry ice blasting for removing polymer buildup from production dies.

  • This field is for validation purposes and should be left unchanged.