Aerospace & Aviation
Beyond the Production Line: Dry Ice Blasting for Critical Facility Support & Infrastructure
Maintenance shouldn’t be a bottleneck in your facility. Cold Jet’s dry ice blasting machines replace outdated, unsafe, and messy cleaning methods with a completely dry, non-conductive, and non-abrasive solution. By eliminating water, chemicals, and abrasive media, facility managers across manufacturing and industrial sectors achieve:
- Clean During Production: Because dry ice is non-toxic and waste-free, you can perform in-place cleaning without disassembly—reclaiming the hours (or days) typically lost to teardown, reassembly, and drying time.
- Zero Waste Disposal: Dry ice sublimates on contact, leaving only removed contaminants to sweep up. Eliminate disposal costs for sandblasting media, wastewater, and chemical solvents.
- Safe for Electrical Systems: Non-conductive and moisture-free cleaning of motors, control panels, and PLC cabinets prevents cleaning-induced failures and allows you to safely deep-clean equipment without risking shorts.
- Audit-Ready Facilities: Effortlessly remove grime that obscures inspection points and triggers regulatory write-ups during safety audits and other compliance inspections. Keep your facility inspection-ready 365 days a year.
- Extended Asset Life & Efficiency: Dirty equipment works harder and fails faster. By restoring heat exchangers, motors, and cooling fans to “like-new” cleanliness, you reduce mechanical strain, lower energy consumption, and defer capital expenditure on replacement parts.
Ready to cut maintenance downtime and keep your facility running at peak performance? Contact us to learn how Cold Jet dry ice blasting transforms facility maintenance operations.
What are the Benefits of Dry Ice Blasting for Facility Maintenance?
Keep facilities operating while you clean critical infrastructure and equipment
Cold Jet dry ice blasting is non-abrasive, non-conductive, and removes contaminants without damaging electrical systems, mechanical components, or building surfaces. Because dry ice sublimates instantly, it produces zero secondary waste, leaves no moisture, and allows in-place cleaning without disassembly—keeping facilities operational and dramatically reducing downtime.
Traditional methods—pressure washing, sandblasting, chemical solvents, and manual cleaning—create wastewater disposal issues, generate tons of secondary media, pose health and environmental hazards, and are ineffective on complex equipment. These methods damage sensitive components, require extended shutdowns, create massive cleanup costs, and cannot safely clean electrical systems.
Cold Jet dry ice blasting eliminates these challenges and provides the following benefits:
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Drastically Reduce Maintenance Downtime
In-place cleaning without disassembly means equipment returns to service immediately, maximizing facility uptime. Dry ice blasting requires significantly less time and labor compared to traditional methods—enabling maintenance teams to clean more equipment in less time with fewer personnel while keeping facilities operational.
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Eliminate Secondary Waste & Disposal Costs
Dry ice sublimates (turns into gas) instantly upon impact. You aren’t left with gallons of contaminated wastewater or piles of spent grit. Your only cleanup is sweeping up the dislodged contaminant.
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Safe for Electrical Systems
Non-conductive and moisture-free dry ice eliminates the risk of electrical shorts or component damage during cleaning. Unlike water-based cleaning that risks shorts and forces extended drying times, or chemical solvents that leave conductive residues, dry ice allows immediate return to service.
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Extend Asset Lifespan
Dry ice blasting is gentle enough to clean delicate components without damaging seals, bearings, sensors, wiring, or precision surfaces. Unlike abrasive methods that erode substrates and shorten equipment life, dry ice cleaning preserves component integrity while removing stubborn contaminants—significantly extending asset lifespan and preventing costly damage.
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Improve Energy Efficiency
A clean facility is an efficient facility. Removing buildup from heat exchangers, cooling fans, and motor vents restores optimal heat transfer and reduces mechanical strain. This leads to immediate, measurable reductions in energy consumption and prevents equipment from overheating.
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Improve Worker Safety
Dry ice blasting eliminates the need for harsh chemical degreasers, toxic solvents, and manual cleaning with wire brushes—reducing chemical exposure, repetitive strain injuries, and burn hazards.
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Support Environmental Initiatives
Chemical-free, water-free dry ice blasting helps facilities meet environmental goals. The process eliminates hazardous chemical use, wastewater generation, and contaminated media disposal—supporting corporate sustainability commitments and environmental compliance.
Production Support Equipment
Maintain Peak Performance with In-Place Equipment Cleaning
Cold Jet dry ice blasting eliminates the downtime traditionally required for maintaining critical support systems. While commonly used for conveyors, robotics, and cooling units, the versatility of dry ice allows it to clean virtually any production support asset. By cleaning these systems in-place and without disassembly, facility managers reclaim lost productivity.
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Conveyors
Cold Jet dry ice blasting cleans conveyor belts, chains, rollers, frames, and drive assemblies in-place without disassembly—dramatically reducing downtime compared to manual cleaning.
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Industrial Robotics and Automation
Cold Jet dry ice blasting removes weld spatter, paint overspray, and process residues from robots without damaging sensors, wiring, or precision mechanical components. This allows robots to maintain positional accuracy and return to service immediately, significantly reducing sensor-related faults and unplanned stoppages.
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Cooling Fans & Heat Exchangers
Dry ice blasting delivers targeted cleaning between delicate fins without the bending damage caused by pressure washing. The process instantly removes blockages in cooling coils and heat exchangers, restoring optimal heat transfer and reducing the mechanical strain on compressors. This results in a cooler-running facility and prevents the “high-head” pressure failures common during peak production loads.
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Cleaning conveyor with dry ice blasting
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Dry ice blasting removing overspray from robotic arm
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Cleaning cooling fan with dry ice blasting
Dry ice blasting cleans the following production support equipment:
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Conveyor Belts, Chains & Drive Assemblies
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Conveyor Rollers, Frames & Guide Rails
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Accumulation Tables
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Welding, Painting & Material Handling Robots
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Robotic Arms, Joints & End-of-Arm Tooling
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Sensor Housings & Cable Harnesses
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Cooling Fan Blades & Ventilation Equipment
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Heat Exchanger Fins & Fin Fan Coolers
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Evaporator & Condenser Coils
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Cooling Towers & HVAC Components
Building Infrastructure & Material Handling Equipment
Maintain Critical Infrastructure and Mobile Assets
Cold Jet dry ice cleaning provides a versatile solution for the complex maintenance needs of facility infrastructure. By removing accumulated grime without the use of water or chemicals, facility managers can maintain a wide array of building systems while producing zero secondary waste. This comprehensive approach ensures that every square inch of the facility—from the rafters to the floor—remains compliant and operational.
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Ceilings, Walls & Overhead Surfaces
Dry ice blasting efficiently strips contaminants from rafters, steel beams, support columns, and overhead catwalks with no secondary media clean up. This is particularly vital for large-scale housekeeping programs where removing dust, grime, or loose paint flakes is required to prevent regulatory write-ups and quality assurance failures.
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Pipes, Hoses & Fittings
Cold Jet dry ice cleaning removes accumulated grime and corrosion from pipe exteriors and fittings without damaging gaskets or pipe surfaces. Clean piping enables easier visual inspection for leaks and corrosion while extending the life of protective coatings. Furthermore, the dry nature of the process ensures that no moisture is trapped against surfaces, preventing the accelerated corrosion often caused by traditional wash-downs.
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Material Handling Equipment
The non-conductive, non-abrasive nature of dry ice makes it ideal for cleaning forklifts, pallet jacks, scissor lifts, and other material handling equipment. Cold Jet dry ice cleaning reaches into chain links, hydraulic fittings, lift cylinders, wheel assemblies, and engine compartments without masking electrical components. For food and beverage facilities, this capability is critical: material handling equipment must meet strict sanitation standards to operate in production areas. Dry ice blasting achieves this without chemicals or water.
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Dry ice blasting cleaning walls and ceilings at manufacturing plant
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Cleaning pipe in food facility with dry ice blasting
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Cleaning forklift in food facility with dry ice blasting
Dry ice blasting cleans the following building infrastructure and equipment:
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Rafters, Steel Beams & Support Columns
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Overhead Framework, Mezzanines & Catwalks
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Ceiling Fans, Conduits & Interior Walls
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Pipe Systems, Flanges & Supports
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Steam & Compressed Air Lines
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Pipe Exteriors, Fittings & Hangers
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Forklift Engines, Radiators & Battery Compartments
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Forklift Masts, Chains & Hydraulic Cylinders
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Pallet Jacks, Scissor Lifts & Structural Frames
Electrical Systems & Motors
Safely Deep-Clean Electrical Equipment Without Disassembly or Moisture Damage
Cold Jet dry ice cleaning is the most effective method for maintaining electrical infrastructure because it is entirely non-conductive and moisture-free. While the process is a standard for motors and control panels, its versatility extends to any electrical asset where dust, carbon tracking, or grease can cause failure.
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Electric Motors
Maximize the performance and lifespan of your electric motors by removing years of contamination from windings, cooling passages, and stator slots without damaging delicate insulation. Because dry ice is non-abrasive and leaves no residue, motors can be cleaned in-place while running and returned to service immediately, eliminating the need for transport to off-site service centers. Clean motors run significantly cooler, draw less amperage, and are protected against the premature winding failures caused by heat and debris buildup.
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Electrical Boxes & Enclosures
Maintaining the integrity of electrical enclosures is critical to preventing short circuits and flashover risks. Cold Jet dry ice blasting safely lifts contaminants from breaker panels, junction boxes, and terminal cabinets without the use of moisture or harmful chemicals. This process requires zero disassembly and allows for an immediate return to service with no risk of shock hazards.
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Control Panels & Electronic Systems
Cold Jet dry ice cleaning is safe for the most delicate electronic components—including circuit boards, PLC cabinets, HMI enclosures, and cooling fans on electrical boxes. Dry ice blasting removes the dust and debris that clogs cooling fans, preventing the overheating that leads to component failure. The non-conductive, residue-free nature is critical for control panel applications where even trace moisture or chemical residue could cause malfunction. Clean control cabinets prevent short circuits and corrosion.
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Cleaning electric motor with dry ice blasting
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Cleaning electrical box with dry ice blasting
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Dry ice blasting cleaning motor controller panel
Dry ice blasting cleans the following electrical systems and motors:
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Motor Windings, Stator Slots & Rotors
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Cooling Fans, Air Vents & Bearing Housings
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External Motor Housings & Generators
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Switchgear, Breaker Panels & Junction Boxes
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Fuse, Switch & Terminal Cabinets
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Motor Control Centers (MCCs), Bus Bars & Relays
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PLC Cabinets, HMI Enclosures & VFDs
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Control Consoles, SCADA Enclosures & Circuit Boards
Dry Ice Cleaning is Used in a Variety of Industries for Facilities Maintenance Managers
Cold Jet offers dry ice cleaning equipment for facility maintenance operations across a variety of industries.
What Do Facility Maintenance Teams Need for Dry Ice Cleaning?
A dry ice cleaning configuration for facility maintenance relies on several key components:
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Dry Ice Blaster
Facility maintenance demands a durable, versatile machine that handles diverse cleaning challenges across your plant. Cold Jet dry ice blasters are built for demanding industrial environments and deliver consistent performance. Our Particle Control System (PCS®) technology adjusts dry ice particle size and blast intensity to clean anything in your facility—from delicate circuit boards to heavy equipment.
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Compressed Air
Most facilities already have the compressed air infrastructure needed for dry ice blasting. Your existing plant air systems can supply the required air pressure—simply connect to your facility’s filtered air supply to begin cleaning operations.
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Dry Ice Supply
We’ll help you identify a local dry ice supplier and recommend appropriate order quantities based on your facility’s cleaning requirements. Then establish a delivery schedule aligned with your maintenance windows and housekeeping programs to ensure dry ice is available when you need it.
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Machine and Operator Training
Cold Jet provides machine and operator training to ensure your team understands proper equipment use, effective cleaning techniques for different applications, and essential safety measures for facility maintenance operations.
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Personal Protective Equipment (PPE)
Operators should wear standard safety equipment including gloves, hearing protection, and eye protection during dry ice blasting operations.
What Is the Best Dry Ice Blaster for Facility Maintenance?
Facility managers and maintenance teams choose from Cold Jet’s full lineup of dry ice blasters to match their specific cleaning needs. Popular systems for facility maintenance operations include:
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Aero2 PCS ULTRA
The Aero2 PCS ULTRA is the most versatile machine for comprehensive facility maintenance. This mobile dry ice blaster handles everything from gentle cleaning of delicate control panels and motor windings with MicroParticle dry ice to aggressive cleaning of heavy grease and carbon using 3mm dry ice pellets. Perfect for facilities requiring one machine that can clean both electrical systems and mechanical equipment.
Aero2 PCS® ULTRA -
Aero 40FP
The Aero 40FP offers greater power to tackle stubborn contaminants like heavy grease buildup on equipment and thick carbon deposits. Its innovative air system allows for consistently powerful, pulse-free blasting. Ideal for degreasing and removing heavy contaminant buildup.
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Aero2 PLT ULTRA
The Aero2 PLT ULTRA provides exceptional power for large-scale facility maintenance operations. Engineered for demanding industrial environments, this system delivers consistent performance across high-volume cleaning applications—from overhead structures and building infrastructure to heavy production support equipment.
Aero2 PLT® ULTRA
Why Choose Cold Jet Machines for Facility Maintenance Cleaning?
Cold Jet provides the most comprehensive range of dry ice cleaning equipment for facility maintenance applications. Incorporating dry ice blasting into your maintenance operations requires equipment that performs reliably day after day. Cold Jet machines deliver faster ROI and superior long-term value.
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Trusted by Facilities Worldwide
Cold Jet brings decades of hands-on experience working with facility managers and maintenance teams across manufacturing, food processing, pharmaceutical, and industrial operations. This accumulated knowledge of facility maintenance challenges has shaped our equipment design and application expertise. With over 24,000 dry ice cleaning machines installed globally at industrial facilities, Cold Jet has the proven track record to support your maintenance operations.
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Industry Leading Reliability
Our machines are engineered to thrive in demanding facility environments. Cold Jet dry ice blasters offer unmatched reliability and a significantly longer lifespan than competitor models. Facility maintenance teams rely on Cold Jet equipment for daily use across multiple shifts in harsh industrial conditions.
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Lower Operating Costs
Cold Jet dry ice cleaning equipment is designed for maximum efficiency, using significantly less dry ice, compressed air, and electricity than competitor machines. This directly reduces your daily operating costs without compromising on the highest standards of cleaning quality or safety.
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Responsive Technical Support
Our regional technicians are readily available to provide expert support when issues arise, ensuring minimal downtime and keeping your facility maintenance operations running smoothly.
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Application Specific Accessories
Cold Jet offers a wide array of accessories including applicators, blast hoses, and application-specific nozzles to optimize your cleaning setup for facility maintenance operations. Our team will help you select the right nozzle configuration based on your specific cleaning needs.
OUR CUSTOMERS & WHAT THEY SAY ABOUT US
Cold Jet supports facility maintenance teams worldwide
With a global install base of over 24,000 machines, Cold Jet provides proven dry ice cleaning solutions for facility operations in manufacturing, food processing, pharmaceutical, and industrial environments.
Frequently Asked Questions
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