The Aero₂ PCS® ULTRA

ULTRA Versatile Dry Ice Blaster.

The Aero2 PCS ULTRA is the most versatile dry ice blasting machine on the market. Equipped with our patented particle control system (PCS®), this machine offers operators complete control of the particle size being blasted to fine-tune their blasting parameters for each unique application.

From 0.3mm to 3.0mm, and every tenth of a millimeter between, this machine allows operators to select from 1 of 28 particle sizes to dial in their blasting parameters for optimal performance.

Blasting a delicate surface? Select a smaller particle size, say 0.4mm, and blast at a lower pressure.

Looking to remove stubborn contaminant? Select a larger particle size, say 2.8mm, and blast at a higher pressure.

With a 7” LCD screen and digital controls, the PCS ULTRA provides an intuitive display that allows the user to easily view and adjust blasting parameters and machine settings.

The machine also features programmable application recipes, which allows users to set and save blasting parameters, such as blast pressure, particle size and feed rate. Lastly, the PCS ULTRA introduces our patent-pending defrost cycle for moisture control, core cleaning, and increased machine uptime.

The PCS ULTRA is IoT enabled via Cold Jet’s Industry 4.0 solution, Cold Jet CONNECT®. The system provides remote monitoring and diagnostics, training videos, machine documentation, and self-guided troubleshooting at your fingertips. Should more assistance be required, operators can quickly and easily connect with Cold Jet service technicians via chat, service tickets or voice and video call.

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The Cold Jet Difference:

The Aero₂ ULTRA Series Advantage

SureFlow Feeder System

Our patented SureFlow Feeder System incorporates thumpers, ramrods, vibrators, and an insulated hopper, providing optimal hopper agitation for a consistent flow of dry ice.
New Motors, Gearboxes, and Cabling

The new motor array is built with ultra-cold temperature motors that keep working even after long blasting cycles. Proprietary control firmware and motor drivers get the most efficient and optimal power from these motors.
Core Contamination Control

Dust and debris are no match to our new core contamination control system, providing protection to core components and minimizing routine maintenance.
Patent-Pending Defrost Cycle

Our industry-first, patent-pending defrost cycle can be engaged automatically or manually and helps to reduce machine downtime in the event internal components freeze or clog.
Intuitive Display

Easily view and control blasting parameters and machine settings on 7" LCD color screen.
Programmable Application Recipes

Set and save application recipes (blast pressure, particle size, feed rate). Ensure the most efficient use of consumables and prevent user error.
Industry Changing Performance

Consistent and pulse-free blast stream.
Complete Control

No other machine offers this level of precision and versatility.
Lower Noise Levels

Cleans effectively at lower air and blast pressures.
Ergonomic

Optimized design and combination of materials leads to weight and size reduction. Redesigned blast hoses for flexibility and durability.
IoT Capability

Remote monitoring and diagnostics with industry-first Cold Jet CONNECT.

Aero₂ PCS ULTRA Features

Particle Control® system: 28 particle sizes (0.3mm – 3.0mm) for greater versatility
7” LCD display screen with digital controls
Streamlined “straight-through” air system
Programmable Application Recipes
Advanced Aerodynamic Low Load Airlock Feeder
Patented High-Efficiency Flow Initiation Regulator
Patented Advanced Direct Drive Feeding System
Patent-pending defrost cycle
Core contamination control system
New state-of-the-art motors, gearboxes, and cabling
Coated tool grade aluminum alloy, stainless steel and polymer frame
Designed for mobility and maneuverability
IoT Capability – Cold Jet CONNECT
Integration and automation ready

Aero₂ PCS ULTRA Specifications

Dimensions 38.5 in (98 cm) x 19 in (48 cm) x 45 in (114 cm)
Weight 266 lb (120.6 kg)
Hopper Capacity 60 lb (27 kg)
Display 7” LCD Screen
Power Requirements 110/220 VAC (50/60 Hz); AMPS: 4.5
Variable Feed Rate 0 - 4 lb/min (0 - 1.8 kg/min)
Dry Ice Particle Size Input: 3mm ; Output: 0.3 - 3.0mm
Blast Pressure Range 20 - 145 psi (1.4 - 10 bar)
Supply Pressure Range 40 - 145 psi (2.8 - 10 bar)
Nozzle Air Consumption Range 12 - 100 cfm at 80 psi (0.3 - 2.8 m3/min at 5.5 bar)
Air Flow Path 3/4 in (19mm) Straight Through Tubing
SureFlow Thumper, Ramrods, Electric Vibrator, “Always-On” Hopper Agitation, Isolated Hopper

Applicators

Performance Kit: 3/4” or 1” Performance Applicator Precision Kit: 1/2” Precision Applicator
Applicators
Nozzles

Performance Kit: Choice of Performance Nozzle with Nozzle Handle Precision Kit: Choice of Precision Nozzle
Nozzles
Hoses

1” Air Supply Hose 1” Hybrid-Flex Blast Hose
Hoses
Other Accessories

Hose Carrier Hose Wrap
Other Accessories

PCS ULTRA Upgrades

Customize the PCS ULTRA for your needs

All Nozzles

Compatible nozzles for the PCS ULTRA dry ice blaster
All Nozzles
Low Flow Nozzles

50-70 cfm @ 80 psi (1.4-2.0 m³/min @ 5.5 bar) nozzles
Low Flow Nozzles
Standard Flow Nozzles

100 cfm @ 80 psi (2.8 m³/min @ 5.5 bar) nozzles
Standard Flow Nozzles
High Flow Nozzles

140-165 cfm @ 80 psi (3.9-4.7 m³/min @ 5.5 bar) nozzles
High Flow Nozzles
All Applicators

All applicators compatible with the PCS ULTRA dry ice blaster
All Applicators
1/2" Precision Applicator

1/2" precision applicator compatible with the PCS ULTRA dry ice blaster
Precision Applicator
3/4" Applicators

Catalog of all 3/4" applicators compatible with the PCS ULTRA dry ice blaster
3/4" Applicators
1" Applicators

Catalog of all 1" applicators compatible with the PCS ULTRA dry ice blaster
1" Applicators
Accessory Kits

Accessory kits compatible with the PCS ULTRA to get the most out of your dry ice blaster
Accessory Kits
Hoses

A complete range of flexible and durable air and blast hoses.
Hoses
Additional Accessories

Enhance your cleaning experience with accessories that make blasting easier.
Additional Accessories
Maintenance Plan

Find a maintenance plan or schedule a safety and preventative maintenance inspection.
Preventative Maintenance

The Aero₂ PCS® ULTRA