{"id":45724,"date":"2020-05-14T10:14:17","date_gmt":"2020-05-14T14:14:17","guid":{"rendered":"https:\/\/www.coldjet.com\/resources\/a-polymer-nonwoven-fiber-manufacturer-significantly-increased-production-capacity\/"},"modified":"2025-11-18T12:38:24","modified_gmt":"2025-11-18T17:38:24","slug":"producent-wlokniny-polimerowej-stosuje-suchy-lod-do-czyszczenia","status":"publish","type":"post","link":"https:\/\/www.coldjet.com\/pl\/resources\/producent-wlokniny-polimerowej-stosuje-suchy-lod-do-czyszczenia\/","title":{"rendered":"Producent w\u0142\u00f3kniny polimerowej stosuje suchy l\u00f3d do czyszczenia"},"content":{"rendered":"","protected":false},"excerpt":{"rendered":"","protected":false},"author":5,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[1209],"tags":[],"class_list":["post-45724","post","type-post","status-publish","format-standard","hentry","category-uncategorized-pl"],"acf":[],"acf_processed":{"post_format":{"term_id":1096,"name":"Studia Przypadk\u00f3w","slug":"case-studies","term_group":0,"term_taxonomy_id":1096,"taxonomy":"format","description":"","parent":0,"count":12,"filter":"raw","term_order":"0"},"card_image":{"ID":"https:\/\/www.coldjet.com\/wp-content\/uploads\/nonwoven_melt-blown_face-mask.jpg","id":"https:\/\/www.coldjet.com\/wp-content\/uploads\/nonwoven_melt-blown_face-mask.jpg","title":"nonwoven_melt blown_face mask","filename":"nonwoven_melt-blown_face-mask.jpg","filesize":2530171,"url":"https:\/\/www.coldjet.com\/wp-content\/uploads\/nonwoven_melt-blown_face-mask.jpg","link":"https:\/\/www.coldjet.com\/pl\/resources\/producent-wlokniny-polimerowej-stosuje-suchy-lod-do-czyszczenia\/nonwoven_melt-blown_face-mask-2\/","alt":"Na pierwszym planie znajduje si\u0119 m\u0119\u017cczyzna w maseczce ochronnej, okularach i r\u0119kawicach ochronnych, kt\u00f3ry pracuje nad d\u0142ugim, metalowym elementem \u2014 wygl\u0105da to na g\u0142owic\u0119 lub matryc\u0119 z wieloma otworami, prawdopodobnie element linii do produkcji w\u0142\u00f3kniny. 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Firma RENYI Industrial Co., Ltd. z siedzib\u0105 w Tianjin, w Chinach specjalizuje si\u0119 w w\u0142\u00f3kninach polimerowych wykorzystywanych do produkcji masek ochronnych. Firma produkuje kompleksowo w\u0142\u00f3kniny filtruj\u0105ce i wysokiej jako\u015bci maseczki z polipropylenu. B\u0119d\u0105c producentem wyrob\u00f3w medycznych<\/a> w\u0142a\u015bciciele zostali poproszeni o zwi\u0119kszenie produkcji w celu zaspokojenia drastycznie rosn\u0105cego popytu wynikaj\u0105cego z walki z epidemi\u0105 COVID-19.<\/p>\n

Czyszczenie g\u0142owic, matryc i przeno\u015bnik\u00f3w ta\u015bmowych zawsze stanowi\u0142y integraln\u0105 cz\u0119\u015b\u0107 procesu produkcyjnego zak\u0142adu. W obecnej sytuacji potrzebne by\u0142o jednak rozwi\u0105zanie, kt\u00f3re jeszcze bardziej zwi\u0119kszy\u0142oby wydajno\u015b\u0107 produkcji filtr\u00f3w w\u0142\u00f3kninowych, aby sprosta\u0107 nag\u0142emu wzrostowi popytu na maski ochronne.<\/p>\n

Wyzwania w czyszczeniu matryc i g\u0142owic do w\u0142\u00f3kniny polimerowej<\/h2>\n

Ka\u017cdy producent w\u0142\u00f3kniny polimerowej wie, \u017ce utrzymanie matrycy w czysto\u015bci jest krytyczn\u0105 kwesti\u0105 w celu uzyskania wysokiej jako\u015bci wst\u0119gi w\u0142\u00f3kniny. W zak\u0142adzie produkcyjnym RENYI proces czyszczenia odbywa\u0142 si\u0119 r\u0119cznie, by\u0142 powolny i \u017cmudny. Zak\u0142ad musia\u0142 przyspieszy\u0107 produkcj\u0119, aby sprosta\u0107 wymaganiom rynku. Niestety obecne metody czyszczenia by\u0142y zbyt czasoch\u0142onne i wyd\u0142u\u017ca\u0142y zastoje produkcji.<\/p>\n

Nadmierny czas przestoju stawa\u0142 si\u0119 nie do przyj\u0119cia, ogranicza\u0142 moce produkcyjne ca\u0142ej linii. Firma w zasadzie traci\u0142a jeden dzie\u0144 w tygodniu tylko na czyszczenie g\u0142owicy. G\u0142owica matrycy musia\u0142a by\u0107 ogrzewana w piecu przez 4 – 6 godzin, ch\u0142odzona jeszcze przez kilka godzin, czyszczona ci\u015bnieniowo \u015brodkami chemicznymi, ponownie suszona w piecu pr\u00f3\u017cniowym, a nast\u0119pnie pracownicy musieli r\u0119cznie zeskrobywa\u0107 pozosta\u0142o\u015bci polimer\u00f3w z otwor\u00f3w matrycy. Ca\u0142kowity proces czyszczenia matryc z 600 mm otworami trwa\u0142 ok. 20 – 24 godzin.<\/p>\n

\"Na<\/p>\n

 <\/p>\n

Czyszczenie suchym lodem jako skuteczna alternatywa dla metod tradycyjnych<\/h2>\n

Firma zastosowa\u0142a urz\u0105dzenie Cold Jet i3 MicroClean, kt\u00f3re wykorzystuje suchy l\u00f3d<\/a> w postaci mikrocz\u0105steczek (suchy l\u00f3d wielko\u015bci cukru). Czyszczenie suchym lodem by\u0142o znacznie szybsze i nie uszkodzi\u0142o (mechanicznie ani termicznie) matryc. System czyszczenia suchym lodem firmy Cold Jet wykorzystuje nie\u015bcierne medium w postaci granulatu zestalonego dwutlenku w\u0119gla, kt\u00f3ry nie uszkadza powierzchni czyszczonej.<\/p>\n

Po\u0142\u0105czenie energii kinetycznej i szoku termicznego w tej technologii powoduje oderwanie zabrudzenia z pod\u0142o\u017ca rodzimego. W przeciwie\u0144stwie do czyszczenia przy u\u017cyciu innych medi\u00f3w, suchy l\u00f3d nie pozostawia \u017cadnych odpad\u00f3w wt\u00f3rnych, poniewa\u017c cz\u0105stki suchego lodu sublimuj\u0105 przy uderzeniu – przekszta\u0142caj\u0105 si\u0119 z cia\u0142a sta\u0142ego w gaz.<\/p>\n

Czyszczenie suchym lodem<\/a> jest bezpieczne i nietoksyczne, nie powoduje zanieczyszcze\u0144 dalszej cz\u0119\u015bci linii produkcyjnej i zmniejsza nara\u017cenie pracownik\u00f3w na dzia\u0142anie niebezpiecznych substancji chemicznych. Proces ten ma wiele zalet w por\u00f3wnaniu z tradycyjnymi metodami czyszczenia. Jest nieabrazyjny i wyd\u0142u\u017ca okres u\u017cytkowania aktyw\u00f3w, w tym przypadku matrycy do wydmuchiwania polimeru. Dzi\u0119ki zastosowaniu suchego lodu nie trzeba zeskrobywa\u0107 nadmiaru polimeru z otwor\u00f3w g\u0142owicy.<\/p>\n

Czyszczenie suchym lodem jest procesem suchym i nie wymaga u\u017cycia wody, czy wanny do czyszczenia ultrad\u017awi\u0119kami. Jest on r\u00f3wnie\u017c przyjazny dla \u015brodowiska i eliminuje stosowanie chemikali\u00f3w.<\/p>\n

Efekty wdro\u017cenia technologii czyszczenia suchym lodem w produkcji w\u0142\u00f3knin<\/h2>\n

Dzi\u0119ki zastosowaniu mikrocz\u0105steczek suchego lodu, polimer polipropylenowy zosta\u0142 szybko i skutecznie usuni\u0119ty z matrycy i przeno\u015bnik\u00f3w ta\u015bmowych. Skr\u00f3cono proces czyszczenia z 20 – 24 godzin do zaledwie 12 – 20 minut. Od czasu wdro\u017cenia urz\u0105dze\u0144 firmy Cold Jet<\/a> wydajno\u015b\u0107 produkcyjna zak\u0142adu RENYI Industrial znacznie wzros\u0142a. Skracaj\u0105c o 98% proces czyszczenia, firma zyska\u0142a ca\u0142y dzie\u0144 na produkcj\u0119.<\/p>\n

Proces czyszczenia suchym lodem pom\u00f3g\u0142 zwi\u0119kszy\u0107 konkurencyjno\u015b\u0107 producentowi w\u0142\u00f3knin i sprosta\u0107 wymaganiom rynku globalnego w zakresie produkowanych artyku\u0142\u00f3w.<\/p>\n","disable_schema_from_yoast":false},"seo":{"title":"Producent w\u0142\u00f3kniny polimerowej stosuje suchy l\u00f3d do czyszczenia","description":"Poznaj, jak RENYI Industrial skr\u00f3ci\u0142o proces czyszczenia matryc z 24 godzin do 20 minut dzi\u0119ki technologii czyszczenia suchym lodem Cold Jet.","canonical":"https:\/\/www.coldjet.com\/pl\/resources\/producent-wlokniny-polimerowej-stosuje-suchy-lod-do-czyszczenia\/","robots":{"noindex":false,"nofollow":false,"directives":["index","follow","max-image-preview:large","max-snippet:-1","max-video-preview:-1"],"raw":"index, follow, max-image-preview:large, max-snippet:-1, max-video-preview:-1"},"og":{"title":"Producent w\u0142\u00f3kniny polimerowej stosuje suchy l\u00f3d do czyszczenia","description":"Poznaj, jak 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